Difference between revisions of "ABB ACS550 VFD"
(added website link for VFD) |
(updated dead link) |
||
(4 intermediate revisions by the same user not shown) | |||
Line 7: | Line 7: | ||
== Software == | == Software == | ||
− | [http://www.baldormotion.com/support/SupportMe/Downloads/DocsLib/AN00236-001%20Configuring%20ACSM1%20for%20use%20with%20BSM%20series%20servo%20motors.pdf#page=3 Page 3] shows the pin mapping from the DB9 to the RJ45. | + | <del>[http://www.baldormotion.com/support/SupportMe/Downloads/DocsLib/AN00236-001%20Configuring%20ACSM1%20for%20use%20with%20BSM%20series%20servo%20motors.pdf#page=3 Page 3] shows the pin mapping from the DB9 to the RJ45.</del> (dead link) |
+ | |||
+ | [https://web.archive.org/web/20190712212905if_/http://www.baldormotion.com:80/support/SupportMe/Downloads/DocsLib/AN00236-001%20Configuring%20ACSM1%20for%20use%20with%20BSM%20series%20servo%20motors.pdf#page=3 Page 3] shows the pin mapping from the DB9 to the RJ45. (Wayback Machine) | ||
[https://datasheet.datasheetarchive.com/originals/library/Datasheets-UD8/DSARS0030351.pdf#page=11 Page 11] mentions DriveWindow Light 2 | [https://datasheet.datasheetarchive.com/originals/library/Datasheets-UD8/DSARS0030351.pdf#page=11 Page 11] mentions DriveWindow Light 2 | ||
[https://library.e.abb.com/public/0437a01ff99446478a7656edf836e25c/DWL_2_95_update.exe DriveWindow Light 2.95 (update?) installer] | [https://library.e.abb.com/public/0437a01ff99446478a7656edf836e25c/DWL_2_95_update.exe DriveWindow Light 2.95 (update?) installer] | ||
+ | |||
+ | == Modbus Control == | ||
+ | |||
+ | === mbpoll === | ||
+ | |||
+ | There is an open source utility that can speak Modbus over a serial port (or USB to serial) that has an RS-485 adapter attached. It's called mbpoll: | ||
+ | |||
+ | https://github.com/epsilonrt/mbpoll | ||
+ | |||
+ | <code>mbpoll</code> commands to interact with the VFD: | ||
+ | |||
+ | <pre># reset a fault | ||
+ | ./mbpoll /dev/ttyUSB0 1 -b 9600 -s 1 -P none -a 1 -r 8 -t 0 | ||
+ | |||
+ | # turn the spindle on | ||
+ | ./mbpoll /dev/ttyUSB0 6 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 | ||
+ | sleep 0.1 | ||
+ | ./mbpoll /dev/ttyUSB0 7 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 | ||
+ | ./mbpoll /dev/ttyUSB0 15 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 | ||
+ | ./mbpoll /dev/ttyUSB0 47 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 | ||
+ | ./mbpoll /dev/ttyUSB0 111 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 | ||
+ | |||
+ | # turn the spindle off | ||
+ | ./mbpoll /dev/ttyUSB0 6 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 | ||
+ | |||
+ | # write commanded "speed" percentage (-20000 to +20000) TODO: write signed 16-bit instead of signed 32-bit which clobbers another register | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2 -t 4:int -- 20000 | ||
+ | |||
+ | # monitor output frequency (displays Hz * 10) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 103 -t 4 | ||
+ | |||
+ | # monitor output current (displays A * 10) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 104 -t 4 | ||
+ | |||
+ | # monitor output power (displays kW * 10) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 106 -t 4 | ||
+ | |||
+ | # monitor output voltage (displays V) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 109 -t 4 | ||
+ | |||
+ | # fetch minimum frequency (displays Hz * 10) that the commanded frequency gets clipped to | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 1104 -t 4 | ||
+ | |||
+ | # fetch "maximum" frequency (displays Hz * 10) corresponding to a command "speed" of 20000 (to establish the scale) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 1105 -t 4 | ||
+ | |||
+ | # fetch commanded "speed" percentage (-20000 to +20000) TODO: see if this value is clipped | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2 -t 4 | ||
+ | |||
+ | # fetch minimum speed limit (RPM) (has no effect when using Parameter 9904 = 3 aka "SCALAR:FREQ" mode) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2001 -t 4 | ||
+ | |||
+ | # fetch maximum speed limit (RPM) (has no effect when using Parameter 9904 = 3 aka "SCALAR:FREQ" mode) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2002 -t 4 | ||
+ | |||
+ | # fetch minimum frequency limit (displays Hz * 10) NOTE: can be negative to have asymmetric limits containing 0. If positive, it creates a deadband above and below 0 (not just above!) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2007 -t 4 | ||
+ | |||
+ | # fetch maximum frequency limit (displays Hz * 10) | ||
+ | ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2008 -t 4</pre> | ||
== Replacement Parts == | == Replacement Parts == |
Latest revision as of 05:35, 5 January 2023
Overview
VFD made by ABB, has an option for encoder feedback for closed loop spindle speed.
Software
Page 3 shows the pin mapping from the DB9 to the RJ45. (dead link)
Page 3 shows the pin mapping from the DB9 to the RJ45. (Wayback Machine)
Page 11 mentions DriveWindow Light 2
DriveWindow Light 2.95 (update?) installer
Modbus Control
mbpoll
There is an open source utility that can speak Modbus over a serial port (or USB to serial) that has an RS-485 adapter attached. It's called mbpoll:
https://github.com/epsilonrt/mbpoll
mbpoll
commands to interact with the VFD:
# reset a fault ./mbpoll /dev/ttyUSB0 1 -b 9600 -s 1 -P none -a 1 -r 8 -t 0 # turn the spindle on ./mbpoll /dev/ttyUSB0 6 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 sleep 0.1 ./mbpoll /dev/ttyUSB0 7 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 ./mbpoll /dev/ttyUSB0 15 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 ./mbpoll /dev/ttyUSB0 47 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 ./mbpoll /dev/ttyUSB0 111 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 # turn the spindle off ./mbpoll /dev/ttyUSB0 6 -b 9600 -s 1 -P none -a 1 -r 1 -t 4 # write commanded "speed" percentage (-20000 to +20000) TODO: write signed 16-bit instead of signed 32-bit which clobbers another register ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2 -t 4:int -- 20000 # monitor output frequency (displays Hz * 10) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 103 -t 4 # monitor output current (displays A * 10) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 104 -t 4 # monitor output power (displays kW * 10) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 106 -t 4 # monitor output voltage (displays V) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 109 -t 4 # fetch minimum frequency (displays Hz * 10) that the commanded frequency gets clipped to ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 1104 -t 4 # fetch "maximum" frequency (displays Hz * 10) corresponding to a command "speed" of 20000 (to establish the scale) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 1105 -t 4 # fetch commanded "speed" percentage (-20000 to +20000) TODO: see if this value is clipped ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2 -t 4 # fetch minimum speed limit (RPM) (has no effect when using Parameter 9904 = 3 aka "SCALAR:FREQ" mode) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2001 -t 4 # fetch maximum speed limit (RPM) (has no effect when using Parameter 9904 = 3 aka "SCALAR:FREQ" mode) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2002 -t 4 # fetch minimum frequency limit (displays Hz * 10) NOTE: can be negative to have asymmetric limits containing 0. If positive, it creates a deadband above and below 0 (not just above!) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2007 -t 4 # fetch maximum frequency limit (displays Hz * 10) ./mbpoll /dev/ttyUSB0 -b 9600 -s 1 -P none -a 1 -r 2008 -t 4
Replacement Parts
OPCA-01
RJ45 to DE9 adapter used to program the VFD using PC based software:
$22.50 + $9.90 -- ASEA BROWN BOVERI OPCA-01 / OPCA01 (RQANS2)
OTAC-01
Pulse Encoder Interface
OTAC-01 Pulse Encoder Interface Module User's Manual
Online Resources
ACS550 - General purpose drives - (Low voltage AC) | ABB
ABB ACS550 User’s Manual Rev H 2014-07-04
ACH550-01/02/U1/U2 Embedded Fieldbus Control
ABB general machinery drives ACS350, 0.37 to 7.5 kW / 0.5 to 10 hp Technical catalogue